The use of environmental metrics to evaluate green chemistry improvements to synthesis

In this article the Pfizer Green Chemistry metrics program is described and, as an example of its implementation, a case history of the synthesis of (S,S)-reboxetine succinate is presented.  The environmental (and cost) improvements that were achieved through process development and synthetic route design coupled with rigorous measurement and analysis of Green Chemistry metrics are presented.

C1GC15921F(±)-Reboxetine mesylate is a selective norepinephrine uptake (NRI) inhibitor which is marketed as the racemate under the trade name Edronax for the treatment of depression.  The (S,S)-enantiomer has undergone clinical evaluation as the succinate salt for a number of indications in the pain therapeutic area. 

The initial route of synthesis to (S,S)-reboxetine succinate used a classical resolution approach and generated high levels of waste.  This route was replaced by an enantiospecific synthesis using Sharpless epoxidation chemistry, an enzymatic process to selectively protect a primary alcohol and a new efficient method of chiral morpholine construction as key steps.

These improvements reduced the levels of waste produced by more than 90%. This article describes a useful and instructive example for all scientists working in the area of green chemistry.

This article is free to access until the 30th November 2011!  To read more, please click the link below…

The use of environmental metrics to evaluate green chemistry improvements to the synthesis of (S,S)-reboxetine succinate
Georges Assaf, Graham Checksfield, Doug Critcher, Peter J. Dunn, Stuart Field, Laurence J. Harris, Roger M. Howard, Gemma Scotney, Adam Scott, Suju Mathew, Geoffrey M. H. Walker and Alexander Wilder
Green Chem., 2011, DOI: 10.1039/C1GC15921F

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Effective synthesis of 2,5-disubstituted terahydrofurans from glycerol by catalytic alkylation of ketones

Scientists from Germany have developed an efficient diastereoselective synthesis of 2,5-disubstituted tetrahydrofurans in three steps.

Magnus Rueping and Vilas Phapale used [IrCl(cod)]2 to catalyze the α-alkylation of substituted acetophenones with solketal (obtained from the protection of glycerol by actenone) as the hydrogen donor.  This route avoids the use of electrophilic alkylating agents like alkyl halides and as a result does not suffer from drawbacks such as salt or by-product formation.  The resulting products could then undergo reduction with NaBH4 to give the corresponding secondary alcohols, before subsequent acetyl deprotection and cyclisation by FeCl3 to give 2,5-disubstituted tetrahydrofurans. 

Furthermore, a one-pot, three-step version of this procedure could be performed which does not require chomatographic purification of any of the intermediates.

This article is free to access until the 22nd November 2011!  To read more, please click the link below…

Effective synthesis of 2,5-disubstituted tetrahydrofurans from glycerol by catalytic alkylation of ketones, Magnus Rueping and Vilas B. Phapale, Green Chem., 2011, DOI: 10.1039/C1GC15764G

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Highly active lipase immobilized on biogenous iron oxide

Lipases immobilized onto biogenous iron oxide via an organic bridging group were applied to the kinetic resolution of secondary alcohols and could be used up to 5 times.

Immobilization of enzymes helps to achieve cost-effective, clean biocatalysis.  However, the method of immobilization employed can have a big impact on the catalytic activity, selectivity, thermostability and recyclability of enzymes. 

Scientists from Japan have used biogenous iron oxide (BIO) from iron-oxidising bacteria as a support for enzymes.  BIO was chemically modified with silane coupling agents to allow immobilization of the enzyme.  The supported catalyst was then applied to the resolution of secondary alcohols and could achieve a turnover frequency of 33 000 h-1.  Heat treatment of BIO before chemical modification generated magnetic-BIO which was also employed as a support, and the immobilized enzymes could be recovered easily by using a magnet.

This article is free to access until 22nd November!  Click the link below to read more…

Highly active lipase immobilized on biogenous iron oxide via an organic bridging group: the dramatic effect of the immobilization support on enzymatic function, Tadashi Ema, Yuki Miyazaki, Izumi Kozuki, Takashi Sakai, Hideki Hashimoto and Jun Takada, Green Chem., 2011, DOI: 10.1039/C1GC15877E

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Critical review: Industrial biotechnology – The future of green chemistry?

In this Critical Review, Udo Kragl and co-workers from the University of Rostock, Germany, summarize and evaluate the advantages, disadvantages and potential uses of biocatalysis to perform green chemistry.  The work also considers how efficient such production methods are and how important biotechnology is for future greener industrial chemistry. 

The review will look at and evaluate representative examples of industrial chemistry where state of the art enzymes and microorganisms are used, and compare several biocatalytic processes to their chemical alternatives.  Throughout the article, the authors highlight that continuous improvement is required in order to overcome existing limitations and turn biotechnological processes into standard tools in the chemical industry (look out for the ‘Critical remark’ boxes which illustrate these points).  Future trends for the biocatalytic reduction of amides and the asymmetric hydrogenation of olefins are also discussed.

To read more, please click on the link below:

Industrial biotechnology—the future of green chemistry? Stefanie Wenda, Sabine Illner, Annett Mell and Udo Kragl, Green Chem., 2011, DOI: 10.1039/C1GC15579B

This article is free to access until the 17th November 2011!

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Top ten most accessed articles in September

This month sees the following articles in Green Chemistry that are in the top ten most accessed:-

Recent advances in ionic liquid catalysis
Qinghua Zhang, Shiguo Zhang and Youquan Deng
Green Chem., 2011, Advance Article, DOI: 10.1039/C1GC15334J

Green synthesis of metal nanoparticles using plants
Siavash Iravani
Green Chem., 2011, Advance Article, DOI: 10.1039/C1GC15386B

Functional ionic liquid mediated synthesis (FILMS) of dihydrothiophenes and tacrine derivatives
Atul Kumar, Garima Gupta and Suman Srivastava
Green Chem., 2011, 13, 2459-2463, DOI: 10.1039/C1GC15410A

Enzymatic reductions for the chemist
Frank Hollmann, Isabel W. C. E. Arends and Dirk Holtmann
Green Chem., 2011, 13, 2285-2314, DOI: 10.1039/C1GC15424A

Sustainable hydrogen production by the application of ambient temperature photocatalysis
Michael Bowker
Green Chem., 2011, 13, 2235-2246, DOI: 10.1039/C1GC00022E

Could the energy cost of using supercritical fluids be mitigated by using CO2 from carbon capture and storage (CCS)?
James G. Stevens, Pilar Gómez, Richard A. Bourne, Trevor C. Drage, Michael W. George and Martyn Poliakoff
Green Chem., 2011, 13, 2727-2733, DOI: 10.1039/C1GC15503B

One step catalytic conversion of cellulose to sustainable chemicals utilizing cooperative ionic liquid pairs
Jinxing Long, Bin Guo, Xuehui Li, Yanbin Jiang, Furong Wang, Shik Chi Tsang, Lefu Wang and Kai Man K. Yu
Green Chem., 2011, 13, 2334-2338, DOI: 10.1039/C1GC15597K

Ionic liquid pretreatment of lignocellulosic biomass with ionic liquid–water mixtures
Agnieszka Brandt, Michael J. Ray, Trang Q. To, David J. Leak, Richard J. Murphy and Tom Welton
Green Chem., 2011, 13, 2489-2499, DOI: 10.1039/C1GC15374A

The solvent-free and catalyst-free conversion of an aziridine to an oxazolidinone using only carbon dioxide
Chau Phung, Rani M. Ulrich, Mostafa Ibrahim, Nathaniel T. G. Tighe, Deborah L. Lieberman and Allan R. Pinhas
Green Chem., 2011, Advance Article, DOI: 10.1039/C1GC15850C

Microwave assisted conversion of carbohydrates and biopolymers to 5-hydroxymethylfurfural with aluminium chloride catalyst in water
Sudipta De, Saikat Dutta and Basudeb Saha
Green Chem., 2011, 13, 2859-2868, DOI: 10.1039/C1GC15550D

Why not take a look at the articles today and blog your thoughts and comments below.

Fancy submitting an article to Green Chemistry? Then why not submit to us today or alternatively email us your suggestions.

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A liquid immobilisation concept for enzymes by thermomorphic solvent systems

An new and innovative method of free enzyme recycling from a reaction mixture has been developed which relies only on the physical properties of the reaction medium.

Biotechnology is gaining an increasing role in industrial processes, but various factors including poor industrial availability of free enzymes and efficient recycling procedures limit utilization.  Common methods for enzyme recycling include immobilization of the enzyme onto a suitable support material or by encapsulation in aqueous gels.  However, disadvantages of these methods include leeching of enzymes and loss of activity.

Arno Behr and his team from the Technical University of Dortmund, Germany, have provided a new solution to the problem of enzyme recycling.  They used a mixture of three solvents (water, methanol and hexanol) which are immiscible at room temperature.  When heated to the reaction temperature, the solvents form one phase which allows the reaction to proceed with no mass-transfer limitations.  Cooling the mixture to below the critical solution temperature leads to a biphasic system, resulting in the product phase being simply separated from the phase containing the catalyst, which can then be reused.  The catalyst could be used again over 5 sequential runs with only a 2% loss in maximum yield.

This article is free to access until the 17th November 2011!  Click the link below to read more…

A liquid immobilisation concept for enzymes by thermomorphic solvent systems, Arno Behr, Leif Johnen and Bastian Daniel, Green Chem., 2011, DOI: 10.1039/C1GC15802C

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Supercritical carbon dioxide as a solvent for deposition of a tailored dye in dye sensitized solar cells

A new technique has been developed to deposit dyes onto metal oxide surfaces using supercritical carbon dioxide (scCO2), resulting in efficient photovoltaic performance.

Dye sensitized solar cells (DSSCs) have become a very promising option as a cheap, non-silicon based devise to harness solar energy.  At present a range of organic solvents are used to deposit the dye component onto the metal oxide surface.  However, the approach is still very empirical and may not be ideal for industrial processes as manufacturing parameters, such as scale, flammability, waste disposal, dye recovery and cost, need to be considered.

In this work scientist from the UK and Australia led by Gavin Collis have employed scCO2 as the solvent for dye deposition.  As well as eliminating the need for hazardous organic solvents and waste solvents generated during the process, it also allows the unreacted dye to be recovered easily in solid form after venting the carbon dioxide.  This technique now allows dye deposition to be completed in 2 hours, a dramatic decrease from the 15 hours it took using organic solvents.

This article is free to access until 10th November 2011!  Click the links below to read more…..

Supercritical carbon dioxide as a solvent for deposition of a tailored dye in dye sensitized solar cells, Subashani Maniam, Andrew B. Holmes, Julia Krstina, Gary A. Leeke and Gavin E. Collis, Green Chem., 2011, DOI: 10.1039/C1GC15864C

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Extracting wood lignin without dissolving or degrading cellulose

Scientists from New Zealand have used food additive-derived ionic liquids for extracting wood lignin.

Wood cellulose, the most abundant biopolymer on earth, has great potential as a renewable feedstock, but in order to ‘unlock’ this potential, the various components of wood cellulose need to separated and processes individually.  The three main components are cellulose, hemicellulose and lignin.  However, current methods used to separate these components, for example Kraft pulping, have many draw backs such as high operating temperatures and pressures and many sequential steps. 

In this work, André Pinkert and his team used food additive-derived ionic liquids for seperating wood lignin and looked at the influence of selected parameters on the process.  In one gentle step, an extraction efficiency of e= 0.43 of wood lignin was achieved which increased to e= 0.60 in the presence of a co-solvent.  The gentle conditions employed here did not decrease the crystallinity of the wood sample, and resulted in lignin with both a larger molar mass and a more uniform molar mass distribution compared to commercially available Kraft lignin.

Click the links below to read more.  This article is free to access until the 18th November 2011!

Extracting wood lignin without dissolving or degrading cellulose: investigations on the use of food additive-derived ionic liquids, André Pinkert, Dagmar F. Goeke, Kenneth N. Marsh and Shusheng Pang, Green Chem., 2011, DOI: 10.1039/C1GC15671C

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Green Chemistry Volume 13 Issue 10 online now!

Green Chemistry issue 10 is now online and features some exciting contributions to the field.  The outside front cover highlights the recent article form Martyn Poliakoff and co-workers on using carbon dioxide from carbon capture and storage as a solvent, and asks whether this could help mitigate the cost of using supercritical fluids.  This article was also featured in Chemistry World – click here to read more!

The inside front cover highlights work by George Kraus and co-workers and illustrates the synthesis of aromatic compounds from pyrones via Diels-Alder chemistry.  The main pyrone employed in the work is derived from the natural product malic acid, and the reaction provides para-substituted adducts in good yields.  Read the full article here.

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Valorisation of corncob residues to functionalised porous carbonaceous materials for simultaneous esterification/transesterification of waste oils

A strategy to utilize corncobs to generate porous carbonaceous materials has been reported by scientists from Spain and the Philippines, which were then used to generate biodiesel from waste oils.

There has been increased focus on reducing organic wastes in industry and for providing and utilizing renewable chemicals and fuels.  Waste valorisation is attracting considerable attention, providing an alternative to the disposal of a range of waste materials in landfill sites.  In particular, the valorisation of food wastes is considered to be very promising. 

In this work, researchers led by Rick Arneil Arancon and Rafael Luque utilized corncobs, which are a common food waste, and generated microporous carbonaceous material.  The material was then subsequently sulfonated to give a solid acid catalyst which exhibited excellent activity in the simultaneous esterification/transesterification of waste oils. 

This article is free to access until 1st November 2011!  To read more, please click on the link below:

Valorisation of corncob residues to functionalised porous carbonaceous materials for the simultaneous esterification/transesterification of waste oils, Rick Arneil Arancon, Higinio R. Barros Jr, Alina M. Balu, Carolina Vargas and Rafael Luque, Green Chem., 2011, DOI: 10.1039/C1GC15908A

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