Furfural from waste paper pulp

Furfural and carboxylic acids from waste aqueous hemicellulose solutions from the pulp, paper and cellulosic ethanol industries

A new process to produce furfural and co-products of formic and acetic acids from waste aqueous hemicellulose solutions using a continuous two zone biphasic reactor has been developed by scientists from the US. The researchers have estimated that their approach uses 67% to 80% less energy than the current industrial processes to produce furfural.

image

An economic analysis indicates that furfural can be produced with this process at 366 US$ per metric ton, which is 25% of the selling price of furfural in the US market, say the team.

They have also demonstrated that high purity (>99%) of furfural, formic and acetic acids can be obtained, with a final recovery of more than 97%, 56%, and 88% of the furfural, formic acid and acetic acid, respectively.

Reference:
R Xing, W Qi and G W Huber, Energy Environ. Sci., 2011, DOI: 10.1039/c1ee01022k

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Top Ten most-read Energy & Environmental Science articles in March

The latest top ten most downloaded Energy & Environmental Science articles  

See the most-read papers of March 2011 here:

Hyeokjo Gwon, Hyun-Suk Kim, Kye Ung Lee, Dong-Hwa Seo, Yun Chang Park, Yun-Sung Lee, Byung Tae Ahn and Kisuk Kang, Energy Environ. Sci., 2011, 4, 1277-1283
DOI: 10.1039/C0EE00640H
 
Yiqing Sun, Qiong Wu and Gaoquan Shi, Energy Environ. Sci., 2011, Advance Article
DOI: 10.1039/C0EE00683A
 
Jeannine R. Szczech and Song Jin, Energy Environ. Sci., 2011, 4, 56-72
DOI: 10.1039/C0EE00281J
 
Yonggang Wang and Haoshen Zhou, Energy Environ. Sci., 2011, Advance Article
DOI: 10.1039/C0EE00759E
 
Li-Xia Yuan, Zhao-Hui Wang, Wu-Xing Zhang, Xian-Luo Hu, Ji-Tao Chen, Yun-Hui Huang and John B. Goodenough, Energy Environ. Sci., 2011, 4, 269-284
DOI: 10.1039/C0EE00029A
 
Martin Pumera, Energy Environ. Sci., 2011, 4, 668-674
DOI: 10.1039/C0EE00295J
 
Arthur J. Esswein, Yogesh Surendranath, Steven Y. Reece and Daniel G. Nocera, Energy Environ. Sci., 2011, 4, 499-504
DOI: 10.1039/C0EE00518E
 
Fei-Fei Cao, Yu-Guo Guo and Li-Jun Wan, Energy Environ. Sci., 2011, Advance Article
DOI: 10.1039/C0EE00583E
 
Brian J. Landi, Matthew J. Ganter, Cory D. Cress, Roberta A. DiLeo and Ryne P. Raffaelle, Energy Environ. Sci., 2009, 2, 638-654
DOI: 10.1039/B904116H
 
Nazario Martín, Energy Environ. Sci., 2011, 4, 604-604
DOI: 10.1039/C1EE90001C
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Carbon capture in MOFs

Metal–organic frameworks (MOFs) are excellent materials for storing carbon dioxide, so could be useful for removing carbon dioxide from flue gas stacks. However, their performance in industrially relevant swing adsorption processes for carbon capture has not been studied – until now.

US scientists have shown that the efficacy of MOFs for carbon capture depends dramatically on the process and that some MOFs can provide significant carbon capture under typical pressure and vacuum swing processes. In particular, they say, MOFs that possess coordinatively unsaturated metal centres offer as much as 9 mmol g-1 swing capacity under certain conditions.

They conclude that there is no single ideal compound for carbon capture applications and different materials can perform better or worse depending on the specific process conditions.

In addition to the MOFs’ capture performances, the team also investigated their selectivity to carbon dioxide over that of nitrogen and methane. The analysis demonstrates that the performance of a given MOF cannot be determined without also considering the detailed industrial process in which the MOF is to be applied, they say.

Read the Energy & Environmental Science article:

J M Simmons, H Wu, W Zhou and T Yildirim, Energy Environ. Sci., 2011
DOI: 10.1039/c0ee00700e

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Putting the cement industry in the calcium loop

Scientists in the UK have shown that two major industrial processes that generate large amounts of carbon dioxide could usefully be linked together to deliver significant savings in energy and CO2 emissions.

For several years researchers have investigated ways of capturing and concentrating CO2 from fossil fuel power stations so that it can be trapped, possibly in underground rock formations. One promising method involves reacting the flue gases with calcium oxide. The CO2 in the exhaust gas combines with CaO to form calcium carbonate, CaCO3. This can then be heated to drive off the CO2 at a much higher concentration. The process regenerates CaO, which can be used for further cycles. Typically flue gases contain around 15 per cent CO2, which can be concentrated to around 95 per cent through this ‘calcium looping’ process.

After repeated cycles the CaO undergoes morphological changes which reduce its efficiency for producing CaCO3. It has been suggested that this spent CaO could be used as a feedstock for the production of cement. The cement industry requires a large amount of CaO, which is produced by heating calcium carbonate in the form of limestone, which in turn produces significant CO2 emissions.

Cement works

Carbon dioxide emissions from cement manufacture can be greatly reduced using calcium looping technology

However, it has not been clear if the CaO derived from the calcium looping cycle would be suitable for cement manufacture. Now, Charles Dean, Denis Dugwell and Paul Fennell, from Imperial College London, have carried out laboratory scale tests that suggest that spent CaO sorbent from CO2 capture retains the appropriate chemistry for its inclusion in cement, with no detrimental properties to the final product.

‘If you take off a purge stream of calcium oxide from the calcium looping cycle, it should be possible to feed this directly into the cement works,’ says Fennell. ‘This would save about 50 per cent of the CO2 produced in production.’ The requirement for less energy to generate the CaO from limestone would also create significant cost savings. ‘We have shown for the first time that cement can be successfully produced from CaO previously used in the calcium looping cycle, thereby confirming a positive synergy between the two processes,’ says Fennell.

Hannah Chalmers of the University of Edinburgh in the UK is a member of the Scottish Carbon Capture and Storage research group. She says successful application of CO2 capture to cement manufacture could be an important part of global efforts to reduce greenhouse gas emissions. ‘This work includes important information for developing an understanding of the economic and environmental performance of CO2 capture from cement manufacture, which could be vital for successful development and deployment of this technology.’

Simon Hadlington

 

Read the full Energy & Environmental Science article today:

Investigation into potential synergy between power generation, cement manufacture and CO2 abatement using the calcium looping cycle

Charles C. Dean, Denis Dugwell and Paul S. Fennell
Energy Environ. Sci., 2011, Advance Article

DOI: 10.1039/C1EE01282G, Communication

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James Dumesic talking biomass

EES Advisory Board member James Dumesic gave the first Plenary lecture at the Rideal Catalysis Conference yesterday.

The topic of his talk was the catalytic conversion of biomass-derived carbohydrates into hydrocarbon fuels, some great discussion then followed… engaging all of the catalysis community at the meeting.

Read some of the great work Professor Dumesic has published in EES at www.rsc.org/ees

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Nanofiltration for better energy storage

Scientists in China have found that nanofiltration membranes could enhance the efficiency of vanadium redox flow batteries (VRBs) making them a more viable tool for large-scale energy storage.

Xianfeng Li from the Chinese Academy of Sciences in Dalian and his team made the membranes, which separate two components in the batteries, from polyacrylonitrile. Pores in the membrane can be adjusted, allowing scientists to have more control over the ions passing from one side of the battery to the other during charge-discharge cycles, improving the battery’s performance.

Schematic drawing of membrane in actionThe random and intermittent nature of renewable wind and solar energy sources can limit the power output quality, says Li, who adds that ‘energy storage is the key to solving this problem.’ VRBs can store a significant amount of energy. In these batteries, two electrolyte tanks, containing species of vanadium in different valance states, are separated by an ion exchange membrane. When the battery is charged, the vanadium ions are oxidised or reduced, converting chemical energy into electrical energy.

Ion exchange membranes should prevent the crossover of vanadium ions, while allowing protons to pass through. But the ones most commonly used – perfluorinated polymers such as Nafion – let vanadium ions through and are expensive to buy, despite showing high proton conductivity and chemical stability. Other low-cost membranes need additional ion-exchange groups, which lower their stability. The difficulty in finding a suitable membrane has limited the commercialisation of VRBs, Li explains.

The team adjusted the polyacrylonitrile membrane’s pore size distribution by varying the polymer concentration. They measured their membrane’s selectivity between vanadium ions and protons by placing the membrane in a cell with vanadyl sulfate in sulfuric acid on one side and deionised water on the other. They collected samples from the right side over time and analysed them with a UV-visible spectrometer and a pH meter. They found that the membrane showed increased selectivity for protons over vanadium with a smaller pore size distribution. They observed that the performance was comparable to Nafion, but at a lower cost.

John Varcoe, who develops systems for clean and sustainable energy generation at the University of Surrey, UK, says that using nanofiltration membranes in redox flow batteries is ‘an exciting new development in the field’. ‘The simplicity of the system does not lead to a sacrifice in performance and efficiency,’ he adds, but he points out that further stability tests are needed.

Fay Nolan-Neylan

Read the full Energy & Environmental Science article today:

Nanofiltration (NF) membranes: the next generation separators for all vanadium redox flow batteries (VRBs)?
Hongzhang Zhang, Huamin Zhang, Xianfeng Li, Zhensheng Mai and Jianlu Zhang
Energy Environ. Sci., 2011 DOI: 10.1039/c1ee01117k

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ISACS4: Challenges in Renewable Energy – early bird registration 6 May 2011

ISACS4ISACS4 – Challenges in Renewable Energy: 5-8 July 2011, Boston, USA

Online abstract submission is now open for ISACS4, the fourth in the International Symposia on Advancing the Chemical Sciences (ISACS) conference series from the RSC.

  • Early bird registration – 6 May 2011
  • Posters abstract deadline – 6 May 2011
  • Registration deadline – 3 June 2011

You can find out more about the outstanding speaker line-up and plenary programme, sign up for news updates and submit abstracts at www.rsc.org/isacs4

Other symposia in the series:

ISACS5: Challenges in Chemical Biology:
Oral Presentations: 21 January 2011, Posters: 27th May 2011
ISACS6: Challenges in Organic Materials & Supramolecular Chemistry:
Oral Presentations: 18 March 2011, Posters: 8th July 2011

www.rsc.org/isacs

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Power sources get flexible

US scientists have designed an ultra-thin, flexible battery with the highest charge capacity reported for thin film cells. The battery can also be charged at a lower voltage than lithium ion batteries.

Flexible batteries offer advantages over more rigid systems as they can be incorporated into many modern devices, from powering up limb prostheses to detection systems for cracks and strains in concrete structures, for example. But electrochemical energy sources for the batteries are plagued by toxicity, the risk of explosive flammability and physical bulkiness.

Daniel Lowy from FlexEl, a company in Maryland that develops rechargeable batteries made from thin films, and Martin Peckerar from the University of Maryland, and colleagues, have developed a thin galvanic cell that is safe to use and non-toxic because it doesn’t corrode in electrolyte media.

The team made the cathode by blending RuO2·nH2O nanoparticles and activated carbon with a supporting electrolyte made of zinc and ammonium chloride, and a perfluorinated polymer binder. The resulting paste was spread out on a flexible and conductive current collector (a graphite film). A thin zinc sheet served as the anode and the whole assembly was packaged between sheets of flexible plastic.

Power source and cross section of the cell

The flexible power source is made of a zinc anode on top of a RuO2.nH2O/activated carbon cathode surrounded by packaging and sealing materials

‘While the usefulness of RuO2 as an electrode material in supercapacitors is well documented, its use in galvanic cells has almost been neglected because of its perceived high cost,’ says Lowy.

To test the corrosion resistance of the cell, the team used different electrolytes of varying pH. They found that using a moderately acidic electrolyte prevented the electrode materials and package sealing materials dissolving, while enabling the electroactive reactions to proceed close to equilibrium. When they tested the life cycle of the battery, they found that the cells undergo over 400 charge-discharge cycles. ‘We can maintain up to 85 per cent of the capacity over 300 cycles. Over the next 100 cycles, the capacity decays gradually to 20 per cent of its initial value,’ says Lowy.

‘The galvanic cell’s electrochemical performance exceeds that of lithium ion batteries,’ says Mojtaba Mirzaeian, an expert in electrochemical energy storage at the University of Strathclyde. He finds it interesting that using a ruthenium oxide-based cathode can be applied to developing a hybrid energy storage and power supply system.

‘The mechanical flexibility and malleability of our cell will have a positive impact on miniaturisation. Imagine, for example, an ultra-thin battery moulded to the case of a laptop! Clearly, this will enable more room for the electronic payload,’ adds Lowy.

Carl Saxton

Read the Energy & Environmental Science article:

A novel high energy density flexible galvanic cell
Martin Peckerar, Zeynep Dilli, Mahsa Dornajafi, Neil Goldsman, Yves Ngu, Robert B. Proctor, Benjamin J. Krupsaw and Daniel A. Lowy
Energy Environ. Sci., 2011, DOI: 10.1039/c1ee01075a

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Water splitting with nanoporous black silicon

Nanoporous black silicon photocathode for H2 production by photoelectrochemical water splitting

Jihun Oh, Todd G. Deutsch, Hao-Chih Yuan and Howard M. Branz
Energy and Environmental Science
, 2011, C1EE01124C

Water splitting, a technique whereby hydrogen is extracted from water, could be a potential revolution in the direct conversion of solar energy into clean and storable fuel. Even though the photoelectrochemical (PEC) splitting of water at a semiconductor/electrolyte interface has drawn much attention as a viable method to produce H2, there have been some major limitations impeding the progress of this technology. However, scientists from the USA have developed a nanoporous black silicon photocathode which dramatically improves H2 production in such a system.

Although silicon, as an abundant and well-used semiconductor, is promising for use as the photocathode in a PEC system, it has an inherent drawback in its planar ‘wafer’ form.  Around 25% of incident photons are reflected away from its planar surface, which means it does not make full use of the solar energy that falls upon it. Jihun Oh and coworkers at the National Renewable Energy Laboratory, Colorado, have tackled this issue by creating a nanostructured silicon photocathode which exhibits less than 5% reflectance due to the unique optical properties of the nanoporous surface. In addition to its impressive anti-reflective performance, the nanostructured photocathode also improves H2 production efficiency and should improve corrosion resistance.

This work provides an excellent example of how manipulation of the nanostructure of a semiconductor surface can improve its performance as a photocathode, and will hopefully guide future researchers in the design of advanced PEC systems.

To read the full article, click here.

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Energy & Environmental Science Issue 4 out now

April’s issue of Energy & Environmental Science is now published online – take a look at this great issue today!

coverHere are just a few highlights:

Perspective
New conjugated polymers for plastic solar cells
David Gendron and Mario Leclerc
Energy Environ. Sci., 2011, 4, 1225

Minireview
Carbon-free energy: a review of ammonia- and hydrazine-based electrochemical fuel cells
Neil V. Rees and Richard G. Compton
Energy Environ. Sci., 2011, 4, 1255

inside coverHOT Communication
Nano-structured textiles as high-performance aqueous cathodes for microbial fuel cells
Xing Xie, Mauro Pasta, Liangbing Hu, Yuan Yang, James McDonough, Judy Cha, Craig S. Criddle and Yi Cui
Energy Environ. Sci., 2011, 4, 1293

The front cover features the Perspective by Stanislaus Wong and colleagues on one-dimensional noble metal electrocatalysts.

This month’s inside cover highlights the work by Matthew Eisaman et al. where they use bipolar membrane electrodialysis for CO2 separation.

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