Archive for June, 2011

Reusable magnetic connector for easy microchip interconnects

Myra T. Koesdjojo*, Jintana Nammoonnoy, and Vincent T. Remcho

Department of Chemistry, Oregon State University, Corvallis, OR 97331
*Corresponding author: Myra T. Koesdjojo
Fax: (541) 737-2062
Email: koesdjom[at]onid.orst.edu

Why is this useful?


Microfluidic systems, also referred to lab-on-a-chip or micro total analysis systems (μTAS) have been developing at a rapid pace in the last decade and offers promising analytical tools that may transform routine chemical analysis in the future. Microfluidic devices typically require multiple interconnects.1 Consequently, reliable microfluidic interconnections have become one of the basic necessities in integrated fluidic and on-chip systems. The lack of an efficient interface or interconnect between microfluidic devices and the macroscale world has historically been a major challenge and one of the greatest limiters on acceptability and the application of μTAS into the broad world market. Clearly, there is a need for a low-cost, flexible interconnects for microfluidic devices to be successful in the long term.2 There are a variety of current products available and techniques that have been used to provide interfacing between microchannels to external devices.3-6 The most common and simplest approach is the direct integration of tubing or a syringe needle into the microchip inlet using epoxy glue. The drawback is it often leads to clogging of the microchannels and these types of interconnections are impractical to remove and are not reusable. This tip presents a simple method to making reusable quick release magnetic-based fluidic connectors. It is an alternative approach that provides a simple, cost effective universal interconnects in the microfluidic applications. The magnetic-based connectors was developed using two permanent magnets that form a compression seal against the tubing line and the surface of the microfluidic device. The magnetic connector also allow for standard tubing to be interfaced with the microchips. With this approach, interconnects can be easily assembled and reconfigured numerous times without causing damage to the microfluidic device. And since connection is established though a magnetic based approach, clogging of microchannels from adhesive or epoxy can be avoided.

Figure 1. Picture of system components.

What do I need?


  • Permanent magnets (design and dimension shown in Figure 2)
  • Magnetic base
  • Elastic such as PDMS compression seals or vacuum cup
  • PEEK or Teflon tubing (not limited to the materials of the tubing)

What do I do?


1. Custom made permanent magnet shown in Figure 2. The first component was a permanent magnet that allowed for a standard tubing to be attached to a microfluidic device via a flexible compression seal. It was manufactured with the dimensions shown below to provide a tight fitting to the flexible seal when sandwiched between two magnets, which in turns compressing the tubing inside. The magnets are Neodymium magnets which are over ten times stronger than the ceramic magnets. These magnets are ideal for use as interconnects since they provide much greater holding forces. They can be purchased from Indigo Instruments or K&J Magnetics.

Figure 2. Magnetic interconnect view from the top (left) and side (right).

2. Rubber cup compression seals The second component was a flexible rubber cup or compression seals. The dimension should be optimized so that the inner diameter of the seal should provide a tight fitting for a tubing (a in Figure 3b) and the outer diameter (b) is slightly larger than the magnets core so when it is sandwiched in between the two magnets, the tubing is tightly held. The last parameter is the diameter of the lip base (c), which should be larger than the magnet’s core so it can be compressed to the magnetic base and tightly secured against the microchip surface to prevent leaking. A variety selection of compression seal (vacuum cup) with different sizes can be purchased from McMaster-Carr.

Figure 3. Vacuum cup used as the flexible compression seal.

3. A magnetic base was used which applied pressure between the microfluidic chip and the interconnects (Figure 4). The base is particularly useful for microchip and devices having different dimensions and port locations, as the interconnects could easily be relocated.

Figure 4. Side view of a microchip and magnet interconnects setup.

4. The magnetic interconnects were placed on each of the reservoir holes of the microchip to test for leaking.

Figure 5. Setup used for a leak test (left) and a close up view of the magnetic interconnects on a chip (right).

References


[1] T. Das, D. Chakraborty and S. Chakraborty, Interfacing of microfluidic devices, Chips & Tips (Lab on a Chip), 27 February 2009.
[2] IEEE Trans. On Adv. Packaging., 2003, 26 (3), 242-247.
[3] J. Greener, W. Li, D. Voicu and E. Kumacheva, Reusable, robust NanoPort connections to PDMS chips, Chips & Tips (Lab on a Chip), 8 October 2008.
[4] http://www.upchurch.com/
[5] www.labsmith.com/microfluidicsinterconnects.html
[6] J. Micromech. Microeng., 2005, 15, 928-934.

Reusable Magnetic Connector for Easy Microchip Interconnects

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The fabrication of PDMS interconnecting interface assisted by tubing fixation

Pengfei Li, Wei Xue, Jie Xu*

Mechanical Engineering, School of Engineering and Computer Science, Washington State University, Vancouver, WA 98686, USA.  E-mail: jie.xu[at]wsu.edu

Why is this useful?


Even though PDMS microfluidic devices have been widely applied in various research areas, it is still challenging to create the precise macro-to-micro interconnecting interface. Here we describe a method to connect a micro PDMS channel to the peripheral systems. With this method, we can avoid attaching exterior tubing using glue which is difficult to work with at the micro scale. In an effort to increase the connecting precision, a pre-curing step on a hot plate is adopted to prevent the tubing sliding away from the desired locations.

What do I need?


  • BD Vacutainer winged blood collection sets. (Model: 23G⨉3/4” ⨉12”, Fisher Scientific, Pittsburgh, PA, U.S.A.)
  • Dow Corning Silastic laboratory tubing. (11-189-15 Series, Fisher Scientific, Pittsburgh, PA, U.S.A.)
  • Sylgard 184 silicone elastomer kit. (Dow Corning, Midland, MI, U.S.A.)
  • SU-8 3050 permanent epoxy negative photoresist. (MicroChem, Newton, MA, U.S.A.)
  • 4-inch silicon wafer, pipette, aluminum foil, hot plate, and oven.

How do I do it?


1.    Prepare the SU-8 mold on a 4-inch silicon wafer with photolithography techniques. Based on the processes from the SU-8 data sheet supplied by MicroChem, SU-8 microstructures with approximately 50 µm in thickness are fabricated for this demonstration.

2.    Mix the elastomer base and the curing agent (mass ratio 10:1) to form PDMS, remove the air bubbles thoroughly using a desiccator or a centrifuge [1].

3.    Place the silicon wafer with the SU-8 channel molds on a hot plate. The temperate is set as 60oC under which the PDMS is able to cure in 10~20 minutes.

4.    Cut the Silastic tubing into short pieces with proper length. Align the tubing section with the channel molds.

5.    Apply a small amount of PDMS to fix the tubing sections. Due to the relative high temperature of 60oC, the PDMS is nearly cured in 10~20 minutes. This step ensures that the tubing sections stay in the intended places where they are well aligned with channel molds. The tubing is still filled with air, though both ends of the tubing are sealed by PDMS.

6.    Use aluminum foil to wrap the silicon wafer and create a container for storing PDMS. Extra PDMS is then quickly poured into the container and later cured in an oven [2].

7.    Peel the cured PDMS off the channel molds and cut the PDMS into channel devices.

8.    Punch a small hole on each end of the channel. The tubing sections can be connected to the channels through the holes.

9.    Bond the PDMS channel to a glass substrate. Then bond another layer of PDMS as the top cover to seal the holes.

10.    Insert needles into the tubing sections. This creates the connection for the PDMS microchannel.

References


[1]  C. N. LaFratta, Degas PDMS in two minutes, Chips & Tips (Lab on a Chip), 17 August 2010.
[2] A. O’Neill, J. Soo Hoo and G. Walker, Rapid curing of PDMS for microfluidic applications, Chips and Tips , 23 October 2006.

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