Facile and plasma-free bonding of PDMS

J. Waynelovicha, Da’Kandryia Petersb, P. Salamona,  A.M. Segallb, Nicholas Sam-Soonc*
aDepartment of Mathematics & Statistics, San Diego State University
San Diego, CA 92182
bDepartment of Biology, San Diego State University
San Diego, CA 92182
cDepartment of Engineering, San Diego State University
San Diego, CA 92182
Email: nsamsoon[at]gmail.com

Why is this useful?

Microfluidic-based approaches have become widely adopted for analysis of cells, molecules, reactions, and processes. While plasma bonding has become the de facto way of bonding PDMS to other substrates, this method is expensive and, does not in fact work (without further additional steps) on plastics [1]. Here we show a simple way of using cheap and readily available materials to irreversibly reseal leaking plastic connections and bond PDMS to itself and other plastics.

What do I need?

  • PDMS (Polydimethylsiloxane) arts / microdevices
  • Loctite Plastic Bonding System (two part cyanoacrylate mix)
  • Plastic / silicon rubber based tubing

What do I do?

The procedure can be broken down into two steps; the priming of the substrates, and the application of the glue.

1) Priming
The end of the tube which contacts the leaking part is taken out and roughened up with sand paper. The activator is then applied on the around the surface as well as on the top of the device and left to dry for 30 seconds. (Figures 2A & B).

2) Glue application
The tube is reinserted into the hole and glue is then quickly smeared around the tubing and hole. (Figure 3).  Excess glue can be removed with an exacto knife. Allow at least 10 minutes to dry.

Figure 1

Figure 1, A) Loctite Plastic Bonding System B) Droplet formation due to poor seal at tube.

Figure 2

Figure 2. A) Applying the activator to the end of the tubing and B) to the top of the device.

Figure 3

Figure 3. Application of glue and bonding of the tubing to the part.

Figure 4

Figure 4. Bonding PDMS to A) PDMS B) Glass

What else should I know?

Loctite Plastic Bonding System can also be used to bond PDMS to PDMS (Figure 4A). This allows the creation of thick mounting blocks on thin devices providing a more durable friction fit.
If the device is to be used in a biological capacity, adequate time should be allowed to ensure complete polymerization of the glue. This along with flushing the device with buffer prior to using should minimize the possibility of any toxicity from unpolymerized material.
This system can also be used to bond PDMS to glass, PET and possibly other plastics. (Figure 4B)


[1]   Lee, Kevin S, and Rajeev J Ram., Plastic-PDMS bonding for high pressure hydrolytically stable active microfluidics. Lab Chip, 2009, 9, 1618-1624.

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One Response to “Facile and plasma-free bonding of PDMS”

  1. Phil Szticky says:

    In a day and age where traditional media is becoming dumbed down with reality TV and lowest-common-denominator politics, I’m relieved I am still able to go to a Royal Society of Chemistry resource like this and read that glue is indeed capable of bonding two surfaces together.

    As an aside, we in our lab have developed a facile way to stain aqueous fluids in a variety of colors: where should I go to publish our procedure for using store-bought food coloring in such a novel capacity?

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